ELECTRICAL: Consol Glass' Furnace Re-Building
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ELECTRICAL Engineering Solutions (EES) is currently embarking on a challenging furnace rebuild appointment, which is scheduled to be done within a very strict construction window. The client, Consol Glass, is the largest glass manufacturer in Africa and the rebuild is at its Bellville plant near Cape Town.
An ISO 9000 certified professional services company, EES says it is a leader in project managing the provision of Information Technology (IT) solutions to the built environment. Integral to its business is intelligent infrastructure, the implementation of which entails the convergence of IT and Building Automation Systems (BAS).
The project involves the electrical and instrumentation (E&I) infrastructure engineering for the furnace. EES is responsible for the management, construction and commissioning of E&I infrastructure, which includes interfacing with technology vendors.
The Bellville plant has a total of four furnaces which manufacture bottles for the food and beverage industry. EES and Consol Glass have a long-standing working relationship, and in 2007 EES upgraded Bellville furnace 1 (B1). A furnace of a similar design to that installed for B1 is now being installed for Bellville furnace 4 (B4).
The existing B4 furnace produces about 285 tons of glass products per day, and the rebuilt B4 furnace will increase capacity to about 320 tons per day. Currently the entire Bellville plant produces between 950 and 980 tons a day, and makes on average approximately 1.8 million to 2 million bottles each day.
The reason for the tight project deadline is that this particular furnace makes flint (clear) containers and is the only facility in the country capable of producing baby food jars and extremely light weight wine bottles, says Craig Findlay, technical manager at Consol Glass. As a result Consol is under pressure to supply sufficient stock to the customers who take these bottles while the furnace is out of production for almost three months of the rebuild.
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